My recommendation is to plan another project in addition to your barn door that can use about of a sheet of plywood as you ll have that left over.
Using plywood for sliding doors.
You can use a table saw or circular saw to cut the plywood to size.
5 wood glue lowes or wal mart 5.
Https ibuildit ca projects plywood door watch how i install this door.
To install your plywood hurricane shutter on a home built with frame construction measure and locate the framing studs.
6 wood filler lowes or wal mart 3.
Spray each square with a small amount of expanding foam to secure the square inside the frame.
This both looks better and provides more of a sound barrier between rooms.
Use a utility knife to cut squares out of a half sheet of foam insulation to fit inside the spaces between ribs.
Adding a frame of pt 2x4 on the outside in a barn door type pattern frame around the outside one or more diagonals inside the frame would go a long way toward keeping the plywood flat while adding some visual appeal.
Hollow core doors are well suited to houses where there is little chance of punching a hole through with a piece of lumber.
Flip the door so that the newly attached plywood side faces down.
Building a shed door is a relatively basic project.
This cuts down on noise passing through your door.
8 door handle lowes 6.
I figured i could get a 2 4 door from this sheet with some to spare.
60 sliding door hardware amazon.
Https youtu be 4q8uvmyp0jo i have seven of these to make f.
And this is the raw material a 4 x 8 sheet of 1 2 plywood.
8 sanding sheets for craftsman electric sander one pack 4.
After locating the framing studs and measuring carefully drive the 8 or 10 phillips head wood screws 2 to 2 1 2 long through the plywood and into the center of the studs above below and at the sides of each window approximately 7 8 outside the window frame.
Cut plywood to the size of the door frame.
I tried to design this project to only use one sheet of plywood but to achieve the double x look it required additional plywood.
A more durable and heavier door uses the 2 inch beams.
A shed door for stability is built out of a box shape using 1 inch by 4 inch wood beams or 2 inch by 4 inch wood beams and a 1 4 inch sheet of plywood.
You want to cover the trim entirely when the barn door is closed.